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Manufacturing Automation & Intelligence

Connect Your Machines, Quality and Factory Operations Data

Automation, utility monitoring, visual inspection and data integration that help factory teams understand operating conditions and decide on the right action.

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What we do

From the control panel to production data

Wiratama helps manufacturers connect machines, utilities and operational data to improve quality consistency, understand production disruptions and control resource use.

PT Wiratama Sistem Integrasi has worked on PLC, SCADA, panel and monitoring systems for water and utility operations. We apply the same engineering approach to factory machines, utilities and production lines, with principal support from partners such as CIMON, Fabrico, Teltonika and STEP Electric.

WSI engineers and the operations team at a control panel

Operational challenges

Problems factory teams often face

Solution areas

Six areas where Wiratama can help

Each area starts from a customer need. The indicators are what we agree to measure together, not promised results.

01

Industrial Automation & Control

Need: Consistent process control and integrated equipment.

Example solutions

  • PLC, HMI and SCADA, including CIMON from our principal
  • Sensors and drives, including STEP VFDs
  • Control panels
  • Machine retrofit and integration

Indicators to measure

Stop timeProcess stabilityAlarm response time
02

Factory Utilities & Resource Monitoring

Need: Visibility of water, electricity and other utility use in the factory.

Example solutions

  • Metering and consumption monitoring
  • Pump control
  • Data connectivity with Teltonika gateways
  • WTP and WWTP integration
  • Alarms and reports

Indicators to measure

Consumption per unit of productionUsage deviationUtility availability
03

Machine Vision & Quality Inspection

Need: Product inspection that is consistent and documented.

Example solutions

  • Surface, label, position, count and completeness checks with industrial cameras
  • Inspection results linked to the PLC or a reject mechanism

Indicators to measure

Escaped defectsGood products rejectedInspection time

The camera, lighting and inspection method are chosen to suit the product and the line speed. Wiratama has applied vision inspection on a production line in the metal industry.

04

Production Intelligence & Traceability

Need: Understanding machine performance and tracing production history.

Example solutions

  • Production count and downtime recording
  • OEE, where the available data allows
  • Barcode, batch and serial tracking

Indicators to measure

Data completenessDowntime classification accuracyTime to trace product history
05

Robotics & Material Handling

Need: Handling and repetitive work.

Example solutions

  • Palletizing and pick-and-place
  • Machine tending
  • Integrating robots with machines and inspection
  • 4-axis and 6-axis robots from STEP and ADTECH, through our partner STEP Electric

Indicators to measure

Cycle timeHandling successOperational stability

Robots are made by our partner STEP Electric. Wiratama does not manufacture robots; we integrate them with machines, controls and inspection.

06

Industrial Reliability & OT Security

Need: Keeping systems available and maintenance access under control.

Example solutions

  • Condition monitoring
  • Maintenance management with Fabrico CMMS
  • Control system backup and restore
  • OT networks
  • Controlled remote access with Teltonika or HMS Networks Ewon

Indicators to measure

Recovery readinessAsset condition visibilityAccess traceability

Wiratama has done reliability and OT work for the water systems of PAM JAYA DKI. Scope is agreed per project. We do not promise absolute security.

Application examples

Examples by industry

These are application examples, not a list of Wiratama projects or customers.

  • Automotive and components

    Component completeness, visual inspection, machine downtime and traceability.

  • Food and beverage

    Process control, label and packaging inspection, batch records and utility monitoring.

  • Metal and fabrication

    Surface inspection, machine monitoring and production recording.

  • Plastics and packaging

    Shape or completeness inspection, production count, downtime and energy use.

  • Automotive & Electric Vehicle Manufacturing

    Component traceability, visual inspection, and environment and utility monitoring as the process requires.

Starter packages

Start small, with a clear scope

Each package starts from one area, so results can be checked before expanding.

How we work

Five steps from survey to support

  1. 01

    Survey

    Survey of your needs and existing conditions.

  2. 02

    Scope

    Agree the scope and the success indicators.

  3. 03

    Design & pilot

    Design, and a pilot when needed.

  4. 04

    Testing & implementation

    Acceptance testing and implementation.

  5. 05

    Training & support

    Training, documentation and support as agreed.

Start with the One Operational Problem That Matters Most

Discuss your machine, quality inspection, utility or production data needs with the Wiratama team.

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